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© 2005 - Russell Romania (ISO 9000 Consulting)
All rights reserved.
Last updated: 25 Feb 2005

Summary of ISO 9001:2000 requirements

Clause Title Requirements Comments
4. Quality management system
4.1 General requirements

You must have a documented quality system which is kept up to date and continually improved.

There is a requirement for:

None.

4.2 Documentation requirements
4.2.1 General

This section requires that certain types of documentation to exist in the system. Documents required by this clause are:

Documentation can be in any kind of format, like paper or electronic.

4.2.2 Quality manual

The standard requires a Quality Manual which has to be up to date.

If there is any exclusion from standard requirements, they have to be mentioned in the manual, along with good explanations of reasons for which those requirements are not applied.

The manual has to reference of contain the procedures required by the standard; there are six areas that needs procedures.

Interaction and succession of the processes should be included into manual. There can exist flow chart diagrams.

Most of the time is useless to put the entire documentation in a single book. Try to separate them as suits your needes better.

4.2.3 Control of documents

You must ensure that correct version of documents is available for use. They must be reviewed and approved prior to use.

You should know what documents exist and which version is the correct one.

You must make sure that the documents are kept in good order, so that they can be easily read.

If you need external documents in order to produce your products or services, you must describe how you control them (what happens when new ones are received or when existing ones become obsolete or no longer required, etc).

If you keep old versions for reference purposes, you must describe how you stop them form being used by accident.

There must exist a procedure, which must describe how is addressed each requirement of this clause.

Pay attention that because of this clause, you may end up in a severe bureaucracy!

4.2.4 Control of records

You must make sure that you keep sufficient records to prove that you are operating your quality management system correctly.

You must keep them for a defined minimum period.

You must keep them in good condition, in such a way that they can be easily found.

This clause requires that you have a procedure which ensures that quality records are suitably controlled with regard to:

There must exist a procedure, which must describe how is addressed each requirement of this clause.

Pay attention what records are usefull and which are not. At least the records required by the standard must exist.

Clause Title Requirements Comments
5. Management responsibility
5.1 Management commitment

Top management commitment to development and improvement of the system must be defined.

A quality policy must exist.

Quality objectives must exist.

Management reviews must be conducted at regular time intervals.

Top management must ensure that sufficient resources are provided.

None.

5.2 Customer focus

Commitment of top management regarding determining, meeting and enhancing customer satisfaction must be defined.

A good solution would be to define a person or a group responsible for determining customer requirements and expectations.

5.3 Quality policy

The company has to have a relevant policy for products or services provided to clients.

A good solution for establishing quality policy and its review would be management review meetings.

5.4 Planning
5.4.1 Quality objectives

Top management must make sure that adequate resources has beed provided to achieve the required level of quality. Here, objectives for quality must be established by top management, using measurable terms.

Pay attention that quality objectives must be measurable. It's useless to set an objective and after that, not to be able to say if it was achieved or nor, or in what extent.

Even if there is no specific requirement to record quality objectives, they should be included in quality manual.

5.4.2 Quality management system planning

Top management must ensure that needed resources are provided, in order to ensure that objectives for quality are planned and identified.

When changes are made to system, top management must ensure that the integrity of the system is maintained. Those changes must be made in a controlled way so that the system continues to meet the requirements of ISO 9001:2000.

None.

5.5 Responsibility, authority and communication
5.5.1 Responsibility and authority

Top management has to make sure that resposibilities of key function within the company are identified and communicated to them.

Identified responsibilities should be documented, for a better understanding and communication.

People should be aware of who they report to and who reports to them (if relevant). They have to be aware of the general structure of the organisation, or at least have access to that information, when they need it.

5.5.2 Management representative

Top management has to appoint a person from management level who will be the "Management Representative". Responsibilities of Management Representative include:

Even if there is no particular requirement of the standard, there should exist a record for who is Management Representative .

There is no suggestion on how to choose the proper person. However, that person has to come from management level and must have sufficient authority to carry out specified duties.

5.5.3 Internal communication

Top management must ensure that there is adequate communication between the various levels of staff and between different departments, etc.

None.

5.6 Management review
5.6.1 General

Top management must review the operation of the quality system, so as to ensure that it is up to date and effective. Top management must also consider how to improve the system and what changes are needed for it.

Records of these analyzes must be maintained.

5.6.2 Review input

Inputs for review must be defined (e.g. inspection results, customer surveys, internal audit reports, etc). The standard lists some specific topics which must be addressed:

Mentioned topics are minimum requirements. There should be more topics for management reviews, since these reviews are used especially for determining how system works and what need to be improved, for a better performance and increased customer satisfaction.

5.6.3 Review output

Standard require that output of the management review to be defined. There are certain things that must result as output of the management review, required by the standard:

Mentioned topics are minimum requirements. There should be more topics for management reviews output, since these reviews are used especially for determining how system works and what need to be improved, for a better performance and increased customer satisfaction.

Clause Title Requirements Comments
6. Resource management
6.1 Provision of resources

Organization must ensure that are provided adequate resources to enhance customer satisfaction and to implement the required processes and to improve them.

None.

6.2 Human resources
6.2.1 General

Organization must ensure that adequately trained and experienced personnel is undertaking appropiate jobs.

None.

6.2.2 Competence, awareness and training

Competence of personnel must be determined.

Organization has to provide needed training, to fulfill the requirements set in 6.2.1.

Effectiveness of training must be evaluated

Employees must be aware of the importance of tasks they are undertaking.

Adequate records must be kept for education, training, experience and abilities

Competence is the combination of experience, abilities, trainings and education.

Clause Title Requirements Comments
7. Product realization
7.1 Planning of product realization

Organization must:

If the company produces each time a different product or service, the recorded plan for each of them must be kept, in accordance with requirements set in 4.2.4.

7.2 Customer related processes
7.2.1 Determination of requirements related to the product

The company must find out what customer requires, with regard to the actual supplied product or service and also any obligations that arise from it (such as legal requirements, warranties, and support, etc.).

One important thing that the company has to determine is what are the unspecified requirements, but needed for intended use of the product or service. This may be tricky most of the time, because plenty of things can be taken in consideration.

7.2.2 Review of requirements related to the product

The company must ensure that customer requirements are defined.

If they are not defined in writing, the company must identify how to confirm what it is that you thought the customer wanted.

The company must ensure have the resources to supply what has been ordered before acceptance of the order.

Organization must define how changes in requirements are recorded, how the information is circulated around the relevant sections of organisation.

There is a mandatory requirement in the standard about keeping records for the review, also for action arising from it.

7.2.3 Customer communication

The company must identify how the customer contacts the organisation, especially for product information, feedback including complaints, enquiries and orders, including amendments, etc.

None.

7.3 Design and development
7.3.1 Planning of design and development

The company must ensure that are identified various design & development processes and the related review stages. Also has to identify all relevant responsibilities.

None.

7.3.2 Inputs for design and development

The company must identify what the design inputs are (i.e. what information is needed in order to design or develop the product or service).

Inputs should include any relevant functional requirements, standards, legal requirements (e.g. mandatory safety requirements, packaging disposal/recycling requirements, CE marking requirements, etc). Where it is relevant, it should consider similar previous designs and learnings from them.

Adequate records must be kept for this activity.

7.3.3 Outputs for design and development

The company must specify the design outputs (e.g. plans, drawings, schematics, etc) in such a way that they can be checked to ensure that they meet the design requirements.

They must be suitable for use by the organisation that receives them. For example, the manufacturing department may require a Bill Of Materials, a "gold" sample, and a full set of engineering drawings, etc. Design plans should state what is required, after you have discussed and agreed this with the recipient (whether an external customer or an internal department).

None.

7.3.4 Review of design and development

The company must review the progress of the design activities at appropriate stages.

These can include theoretical calculation checks, Beta testing, etc.

Organization must identify and record any problems and propose follow-up actions. The plans should identify what these stages are and when they occur.

Records must be kept for these reviews.

Adequate records must be kept for this activity.

7.3.5 Verification of design and development

The company must verify designs to ensure that the design meets the design input requirements.

Plans should state how and when you plan to do this.

Adequate records must be kept for this activity.

7.3.6 Validation of design and development

The company must ensure that the product or service works correctly in practice.

In some cases, validation may include reviews of customer feedback after release of the product. This may lead to subsequent design changes, or changes in future products.

Plans should state how and when you plan to do this.

Adequate records must be kept for this activity.

7.3.7 Changes of design and development

The company must ensure any changes are reviewed and recorded.

It must also consider the effect that the changes may have on any sections of the design work already completed or under way.

Adequate records must be kept for this activity.

7.4 Purchasing
7.4.1 Purchasing control

The company ensure that suitable suppliers are selected, and they are told clearly what it is that you want from them, so that to receive wanted things.

Records are needed to be kept, regarding evaluation of suppliers.

7.4.2 Purchasing information

Purchase orders (or letters of contract, etc) must clearly state what it is wanted.

These must be reviewed for adequacy before they are sent to the vendor.

No records are required by the standard to be kept, but most of the time they are used in practice.

7.4.3 Verification of purchased product

There is a requirement for the company to determine if the supplier has supplied proper products. This is what is called "receiving inspection".

If the product was not inspected upon receiving, it has to be inspected some time (the "in-process inspection").

If the company decides to make needed inspections to supplier's premise, before the goods are released, this has to be mentioned in purchasing documents.

If the client decides to make the verification of product at supplier's premise, the company is still responsible for making a suitable product for client.

None.

7.5 Product and service provision
7.5.1 Control of production and service provision

The company has to take in consideration various things needed for product realization or supply of service. These have to be controlled. Items that need to be considered, specified by the standard are:

Where needed, work instructions must be prepared and made available for use.

7.5.2 Validation of processes for production and service provision

Companies that have processes which produce items that cannot be tested directly (e.g welding operation), has to validate such processes.

A special process is that one in which deficiencies appear only after the release of the product or service to the client. In other words, when the results of internal testing is not possible (unless by destroying the product) or gives only subjective proves, validation of processes must be applied.

The company has to:

The company has to define also:

If the company has to validate special processes, records must be kept.

7.5.3 Identification and traceability

Where appropriate and to the extent necessary, organization must ensure that materials and goods are identified, so as to prevent accidental mix-ups.

In some industries it may be necessary to trace exactly which materials from which supplier were used in which goods. This may also extend to knowing which operators were involved. The aerospace industry is a good example of this sort of level of traceability.

If there is a requirement for traceability (legal, customer, etc.), the company must define adequate methods for unique identifying of items, starting to client order, going through pucrhasing from suppliers, processes, and ending with delivery to client. Record must be kept to demonstrate traceability.

Labelling is a typical method. Other methods include signs on the wall with a picture of the items. Metal rods can have coloured paint put the end. However, if the differences are immediately obvious, there may be no need to label goods.

7.5.4 Customer property

This clause is applicabile if the company receives items that will be incorporated into final product, which will be supplied to client. It is applicable also when the company receives data from the client, e.g. drawings, plans. etc.

If any problems are discovered, or customer property is damaged or lost while under company's control, it must be reported back to the customer and records must be kept.

This clause is applicable only when goods or data are received from client to be incorporated into the final product, which is given back to the client.

7.5.5 Preservation of product

The company must ensure that all materials, subassemblies and finished goods, etc. are stored and handled so as to prevent them from damage or deterioration.

However, this is not just limited to your stores or warehouse. It includes all areas where materials are handled, processed or moved.

Also included in this section are the steps that company must take to ensure that goods are not damaged following final inspection. If it is organization'sr responsibility to deliver goods to client (that is, they do not arrange for the collection of the goods), then company must also choose method of carriage appropriately. (If you use a carrier/courier, then they should be included in your supplier selection methods.

None.

7.6 Control of monitoring and measuring devices

The company must identify what measurements need to be made, and what equipment must be used.

Where measuring equipment is used to inspect or set up the goods that you manufacture, you must ensure that they are accurate enough for the purpose. You should have then regularly checked (calibrated). You must be able to prove that the equipment is calibrated, so keep records of it

If you find that the equipment is faulty, you must consider the effect of that fault on the measurements taken using the equipment since the last time you knew it was OK. This may mean that you have to recall goods (e.g. if a braking system on a motor vehicle could have been adversely affected), or it may mean that no action is required (e.g. if the inaccuracy is not enough to cause any adverse consequences). Either way, you must formally consider the matter and record the consideration and the decision.

Records must be kept for calibration of devices.

If calibration is not possible against national or international standards, the basis for verification must be recorded (e.g. anti viral software from a market leader).

If an equipment is later found faulty, records must be kept regarding consideration of the effect of the problem.

Clause Title Requirements Comments
8. Measurement, analysis and improvement
8.1 General

The company must identify and plan measurement and monitoring activities in order to ensure that product and/or service is suitable and to enable improvement to processes and product.

Organization must consider the need for statistical techniques.

Company has to consider the process by which is seeking continually improvement of the system.

The standard does not require the use of statistical techniques to be used; it just require the investigation of needed techniques.

It's unlikely for a company not to use statistical techniques. After all, every one is analysing the sales, by creating a simple chart...

Continual improvement is one the biggest issues of the standard, along wiht customer satisfaction.

8.2 Monitoring and measurement
8.2.1 Customer satisfaction

The company must monitor customer feedback regarding its satisfaction (how requirement were fulfilled by the company).

This feedback must be an input for management review meetings.

None.

8.2.2 Internal audit

The company must perform internal audits, to ensure that the system meets ISO 9001:2000 requirements, also determining the level of implementation.

A writen procedure is required to address this clause.

Internal audits must be planned.

Planning has to consider the importance and status of processes, also the results of previous audits.

It must be defined the criteria, scope, frequency of the audit and audit methods.

Auditors must de independent and impartial.

Auditors should have needed competence to perform audits.

Those responsible for managing the nonconformances found must decide for the need of actions and must implement in a diligent manner those ones, if any.

Records must be kept for internal audits.

Iinternal auditing process is critical for quality management system.

Suitable auditors should be used. If they are from inside the company, they have not to be affraid by their boss, nor to pursue hypotethical nonconformances, just because he or she had a dispute with someone else.

8.2.3 Measuring and monitoring of processes

Adequate methods must exist in order to prove that processes for production of good or supply of service are suitable and will continue to be suitable.

None.

8.2.4 Measuring and monitoring of product

At appropriated stages in production process, the company must measure the product, in order to determine the conformity of product.

Records for tests and inspections must be kept.

Records must identify the person responsbile for releasing the product to the next stage of production or to the client.

Releasing the product to the client must be made only when all planned inspections and tests were succesful.

This clause is focusing on what is called "in-process inspection" and "final inspection".

8.3 Control of nonconformity

Organization must ensure that nonconforming product is not used or supplied accidentally.

Nonconforming product must be identified.

Nonconforming product must be treated in a way, decided by a relevant authority.

Records regarding the nature of nonconformance and actions for treatment must be kept.

Reworked product must be verified (inspected) so that to ensure that it satisfy the requirements.

If a nonconforming product was released to the client, organization must take adequate measures correlated to the effects (actual or potential) of nonconformance.

A procedure is required by this clause.

Recording nonconformances is the first step towards continual improvement.

8.4 Analysis of data

Organization has to collect, to process and analyze relevant data in order to prove the suitability of quality system.

Data must come from specific sources and the output of analyze must provide information related to customer satisfaction, product conformance with requirements, processes characteristic and tendencies, suppliers and opportunities for preventive actions. These items are required by the standard.

As a requirement, this analyze must lead the company to improvements, based on facts, not suppositions.

8.5 Improvement
8.5.1 Continual improvement

This clause requires continual improvement of effectiveness of quality system which exists in organization. Basic motors for improvement are:

The clause asks for continual improvement regarding the effectiveness of the system. This means that improvement is not strictly related to the product or service supplied by organization. It can appear in processes, communication, human resource value, better evaluation systems, etc. In fact, any change made by organization, which lead to a better result than previous one is considered to be an improvement.

Any other method that organization things it’s suitable has to be used in order to achieve continual improvement.

8.5.2 Corrective action

The company must act so that to eliminate the cause of nonconformances. Corrective action (action taken to eliminate the cause) has to be in accordance with the effect of the problem.

What is mandatory for an organization to comply with is:

Only if the company decide a corrective action is needed, the standard requires the determination and implementation of it, also the analyze of corrective action result.

It’s mandatory to maintain records regarding the results of implemented corrective actions.

A written procedure is required for addressing these requirements of the clause.

Fighting against problem’s cause, gives the company what is required by clause 8.5.1 (improvement). Failing in identifying primary cause of a problem will lead the organization to spend time and money in a wrong direction, which in many cases complicate things; initial problem will come over and over...

WWould be a good idea to link this clause to clause 8.3 Control of Nonconformity.

8.5.3 Preventive action

The company must act so that to eliminate the cause of potential nonconformance.

Preventive action (action taken to eliminate the cause of a potential problem) has to be in accordance with the effect of the problem. What is mandatory for an organization to comply with is:

Only if the company decides a preventive action is needed, the standard requires the determination and implementation of it, also analyze of preventive action result.

It’s mandatory to maintain records regarding the results of implemented preventive actions.

A written procedure is required for addressing these requirements of the clause.

Fighting against potential problem’s cause, gives the company what a good chance to save money. That way, is prevented loose because of what is called poor quality.